Our new production line integrates cap manufacturing and packaging in a seamless process, designed for maximum efficiency and control. The line consists of the following machines:
PRODUCTION STAGES OF CAPS
After the cap is produced and processed, it enters the packaging process.
THE IDEAL SOLUTIONS:
Very first step was designing a machine to pack caps into the cartons A smart solution specially developed to handle the packing process efficiently, allowing us to save between 25% and 30% of space inside the box thanks to this packing method.
Packaging Process Highlights
1- Case Erecting & Bag Placing: forming the box and inserting the inner bag.
2- IST Automatic Packing Machine: ideal for packing small products.
3- Packing Process:
4- Case Sealers and Palletizers: Sealing both the bag and the box, palletizing, and wrapping the pallet
INCREASES EFFICIENCY +30% INCREASE IN SPACE
Key Benefits
Threading machines are rotary machines designed for threading bottle necks, jars, lids, caps, and closures in aluminium and tinplate, for both food and non-food applications.
Rotary threading machines for bottle necks, jars, lids, caps, and closures in aluminium and tinplate.
Rotary machines for threading bottle necks, jars, lids, caps, and closures in aluminium and tinplate, configurable according to the required production capacity.
Configurations: 4, 6, or 8 spindles/plates, depending on speed and production.
Materials processed: aluminium, tinplate.
Structure with spindle-carrying flywheel, motorized and controlled feeding and unloading, optional spacing auger, and speed adjustment via inverter, ensuring a precise and reliable process.
We have built a new twist-off cap production line for one of our clients, achieving a speed of 1,000 pcs/min with a Ø38 RUP/RUB size, combining efficiency and innovation.
The line also integrates machines from external partners, and we coordinated every phase: from design to on-site installation, continuing to provide ongoing support. A single point of contact ensures maximum peace of mind and satisfaction for the client.
Since 1945, technology shaping production
Over 80 years of expertise in developing technological solutions for caps, closures and packaging, where innovation, reliability and high-level manufacturing quality ensure high performance and operational continuity.
Internationally recognized know-how, plants customized to customer needs, and a strong export focus (85%), supported by a direct presence in North America, Northern Europe and Latin America
Two specialized divisions – Closures and Packaging – offering complete and integrated solutions, from cap production to final packaging, with a single technology partner.
Packaging
Supply of machines and complete lines for bottling and packing wines, spirits, beverages, RTD (Ready-To-Drink), soft drinks, water, edible oils and food products.
The range includes depalletizers, case erectors, partition inserters, case packers, case sealers, palletizers and conveying systems for bottles, jars, cans, cartons and trays.
Closures
Bortolin Kemo designs and manufactures machines and systems for the production of aluminium, tinplate and plastic caps and closures for multiple industrial applications. The offer includes advanced technological solutions designed to ensure product quality, operational reliability and production flexibility.
The Closures range includes pressing plants, drawing‑trimming, rolling, assembling, pleating and slitting, threading, curling and lug forming machines, as well as vision systems and dedicated cap packing solutions.
The machines operate efficiently at both low and medium-high speeds and are designed to ensure quick format changeovers, allowing production characteristics to be rapidly adapted to market requirements.
The synergy between technical and sales departments enables the development of customized solutions, specifically engineered for processing closures in different materials. To support product development, the company operates an in-house testing laboratory dedicated to the production of prototypes and samples upon specific customer request, for the development and fine-tuning of new products.
Closures solutions are dedicated to the processing of:
Closures lines can be integrated with the upstream and end-of-line systems of the Packaging division, including depalletizers, carton erectors, carton sealers and palletizers.
This integration enables automated management of the production flow, ensuring process continuity, space optimization and a single technical partner.
Service that makes the difference
From design to commissioning and ongoing support, we assist customers with integrated services that ensure efficiency, operational continuity and reduced downtime.
A complete service package including a dedicated spare parts department, telephone technical support and prompt on-site interventions, as well as virtual tools for remote assistance and production line monitoring, ensuring fast and effective support at every operational stage.
A comprehensive approach that combines advanced assistance and enhanced line supervision, turning service into long-term value.
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