Our new production line integrates cap manufacturing and packaging in a seamless process, designed for maximum efficiency and control. The line consists of the following machines:
Bulk Elevator
Cell-Like Feeder
Rolling Machine
Assembling Machine
Pneumatic Liner Elevator
Liner Feeder
CQ System
Case Erector
Bag Inserter
Caps Packer
Bag Folding Machine
Case Sealer
Robotic Palletizer
PRODUCTION STAGES OF CAPS
After the cap is produced and processed, it enters the packaging process.
THE IDEAL SOLUTIONS:
Very first step was designing a machine to pack caps into the cartons A smart solution specially developed to handle the packing process efficiently, allowing us to save between 25% and 30% of space inside the box thanks to this packing method.
Packaging Process Highlights
1- Case Erecting & Bag Placing: forming the box and inserting the inner bag.
2- IST Automatic Packing Machine: ideal for packing small products.
3- Packing Process:
Product In-feed and Aligning – Product is conveyed to the packer and then aligned in rows to prepare for layer forming.
Layer Forming
Empty Case Feeding – Manually prepared cases with or without PE inner bags. Inner bag holding flaps
Layer Pick-and-Place – Brushless motors are used to assure smooth layer transfer.
Interlayer Positioning – Optional foil or pad interlayer can be placed by either the same pick-and-place head or, for faster machines, by a dedicated interlayer pick-and-place head.
4- Case Sealers and Palletizers: Sealing both the bag and the box, palletizing, and wrapping the pallet
INCREASES EFFICIENCY +30% INCREASE IN SPACE
Key Benefits
Increases efficiency
Reduces manual labor
Maintains full control over product flow
Cost savings
Threading machines are rotary machines designed for threading bottle necks, jars, lids, caps, and closures in aluminium and tinplate, for both food and non-food applications.
Rotary threading machines for bottle necks, jars, lids, caps, and closures in aluminium and tinplate.
Rotary machines for threading bottle necks, jars, lids, caps, and closures in aluminium and tinplate, configurable according to the required production capacity.
Configurations: 4, 6, or 8 spindles/plates, depending on speed and production.
Materials processed: aluminium, tinplate.
Structure with spindle-carrying flywheel, motorized and controlled feeding and unloading, optional spacing auger, and speed adjustment via inverter, ensuring a precise and reliable process.
We have built a new twist-off cap production line for one of our clients, achieving a speed of 1,000 pcs/min with a Ø38 RUP/RUB size, combining efficiency and innovation.
The line also integrates machines from external partners, and we coordinated every phase: from design to on-site installation, continuing to provide ongoing support. A single point of contact ensures maximum peace of mind and satisfaction for the client.
Excellence in the field of packaging and metal closures since 1945
Bortolin Kemo offers its customers machines that blend innovation, simple mechanics, and user friendliness, for caps and closures production and packing systems
Bortolin Kemo was established in 1945 and it’s been a long ago; Expansion, acquisitions, and renovations have shaped Bortolin Kemo SpA to its current structure, projected it onto the world market, and to be recognised for its excellence in the field of packaging and metal closures. More than 200 companies in the international Food & Beverage, Chemical and Pharma sectors entrusted Bortolin Kemo machines, to improve their production performance with technologically advanced, innovative and tailored solutions.
85% World Export, 21-million Average Turnover 2021-2025 and 105 employees
Bortolin Kemo continues growing while cementing its competitive position in international markets. To give prompt answer to its customers and meet the requirements of different markets, this year, the company has also added a new branch to the already operating Bortolin Kemo Inc. for the North American market, and Bortolin Kemo NE Ltd for Northern Europe: Bortolin Kemo LatAm for the Latin American market.
Bortolin Kemo Spa is divided into:
Closures plants for caps and closures production. It studies, designs, and produces machines and complete lines for aluminium, tinplate and plastic caps and closures for various markets.
Packaging machines and packing systems Bortolin Kemo Packaging is expert in designing and providing complete bottling and packaging lines for wine, liquor, soft drinks, RTDs, water, edible oils, and food.
Many references at various large group production sites, the most famous in the world, as well as at small- and medium-sized companies recognise Bortolin Kemo’s utmost reliability and superior quality.
Depalletizers, case erectors, partition inserters, case packers, gluers, and palletizers as well as conveying lines for bottles, jars, cans, cases, shrink-wrap packs, trays, etc. are the flagship products of a company that is internationally renowned.
As suppliers of turnkey solutions, Bortolin Kemo also provides widespread and timely assistance as regards spare parts and components, and an empowered assistance office.
All machines are provided with remote connection for a prompt assistance, and customers can ask for tailor made assistance packages for a fast service: By video calling the customer service, the operator can have the help he needs, thus saving time and reducing downtime to the minimum.
Bortolin Kemo delivers innovative, high-quality machines designed to ensure reliability and excellent user experience.
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